Formlabs Fuse X1
A new era of industrial-scale independent manufacturing starts now with the Fuse X1. Bring large-format, production-ready nylon 3D printing in-house with a powerful, accessible selective laser sintering (SLS) platform built for engineers, manufacturers, and service bureaus.
Fuse X1
Build Big
Low Part Cost
3x the Throughput
Cost-Effective at Scale
With reduced equipment cost, high packing density, and efficient powder recyclability, the Fuse X1 is the smart choice for industrial-grade SLS 3D printing at volume.
Reliable, Consistent Printing
SLS 3D printing fuses nylon powder layer by layer. The unused powder supports parts during printing, enabling complex, interconnecting geometries with no support structures required. Adaptive Thermal Control maintains an exceptionally stable temperature throughout the build, enabling unlimited packing freedom and consistent, high-quality parts. AI-powered Print Intelligence uses computer vision to detect and prevent failures in real time, maximising uptime so you get great parts on time, every time.
Intuitive
The Fuse X1 is designed for minimal friction from day one. It fits through a standard door, requires no facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you through every step, while the build unit enables 5-minute print-to-print changeovers.
Safe, Efficient Powder Recovery
The Fuse X1 end-to-end workflow handles extraction, powder reclaiming, and finishing in one continuous process, moving parts from printed to polished in as little as 15 minutes. Pair with Fuse Sift for all-in-one part extraction, powder recovery, storage, and mixing in a single device.
Efficient
From print setup to powder recovery, the Fuse X1 hardware and software are designed to maximise efficiency at every step, with same-day large parts and production builds completed in days, not weeks.
Fuse Sift X1
All-In-One Powder Recovery for the Fuse X1
All-In-One Powder Recovery for the Fuse X1
The Fuse Sift is a safe, efficient powder recovery system designed to work seamlessly with the Fuse X1. This all-in-one station combines part extraction, powder recovery, storage, and mixing in a single free-standing device, compact enough to fit alongside the printer without consuming excessive floorspace.
Nylon 12 Powder
A Material That Does It All
Balancing strength and detail, Nylon 12 Powder is a highly capable material for both functional prototyping and end-use production of complex assemblies and durable parts with high environmental stability. Our Nylon 12 Powder is specifically developed for use on the Fuse 1.
